Description
Wagner WDC 560 A x 1500 – Year 2016
Focusing on value creation
With every machining system, we are committed to provide customers the right solution required for their own value creation. HG gantry-type milling systems are typical examples of the flexible design of our modular machine concepts.
The system is based on the generic gantry machine G-S-F(35-15)/U. This version has been developed as economic entry model. By installing a separation panel, tandem operation is possible and one table side can be loaded and unloaded while milling is performed on the other table side. Further equipment such as a shuttle table or a rotary indexing table speed up the production cycle extremely: While the part is machined on one side of the table inside the workspace, the other side of the table can be unloaded or loaded.
Performance characteristics
The extremely torsion-resistant steel construction, high traverse speed up to 60 m/min, high frequency milling spindles with a maximum power of 4,6 kW in continuous operation (S1) and a rotation speed of max. 30,000 rev/min as well as the positioning accuracy of ± 0.08 mm are proven facts of the exciting dynamics and outstanding accuracy of this system.
Materials
The machine is suitable for milling of components in plastic or composite material (CFRP, GFRP).
Because the machine will be customized and configured perfectly for all material requirements, there is no need for touch-ups of products.
This guarantees an excellent surface finish.
Applications
With its 5-axis design the milling centre allows complex components to be machined perfectly and very economically. The outstanding precision meets the exacting requirements of the automotive suppliers, aircraft and aerospace industries as well as the yacht building and sanitary sectors.
Product benefits
Maximum production performance based on high feed rates with excellent results
Extremely solid and torsion-resistant steel construction in gantry design; all drives and guides in the protected segment upside the workspace
Compact 5-axis milling head for high-precision, three-dimensional machining of a wide range of materials
Modular configuration of table models and upgraded versions; single-table system or optionally tandem operation possible by installing a separation panel, a rotary table or a shuttle table as option
Possibility to install grids and scrap-container in the interior
Safety cabin with convenient entry area (optional sound insulation is possible)
Machining range in 5-axis mode:
X-axis mm 3,500
Y-axis mm 1,500
Z-axis mm 862 (700 + 162)
Travel ranges:
X-axis mm 4,200
Y-axis mm 2,200
Z-axis mm 1,060
Rotation axis C 540°
Swivelling axis A 365°, with optional tool change device ± 110°
Speed of Travel:
Rapid traverse axes X/Y linear 60 m/min
Rapid traverse linear axis Z 30 m/min
Rapid traverse rotary axes A/C 9,000°/min / 14,000°/min (15,000°/min / 25,000°/min with linear drive option)
Positioning accuracy ± 0.08 mm
Repeatability ± 0.05 mm
Hiteco Spindel HSK 63 F , 15 KW in S 6 mode
5.000 – 24.000 U / min
CNC control SIEMENS – Sinumerik 840 D SL
Tool magazine dust protected for 8 tools
automatic gate
General data
Machine weight approx. 8,000 kg
Construction rigid, vibration dampening design
Central lubrication manual, optional: automatic
Vacuum pump 60 m3/h, optional: 100 m³/h with scrap filter and pressure control
Referencing not required because of digital multiturn drives
