Description

Willemin-Macodel Sa 508S – Year 2016
Axis X 450.0 mm
Axis Y 200.0 mm
Axis Z 425.0 mm

Type Vertical
Type Continuous
CNC FANUC 31i B5
Type of axis
Table length 320.0 mm
Table width 320.0 mm
Max. part weight 85.0 kg
Number of tool pockets 48.0
Spindle taper
Max. spindle speed 42000 rpm
Spindle motor power 15.0 kW
Number of pallets 0.0

Length x width x height 2225.0 mm × 1959.0 mm × 2141.0 mm
Weight 2800.0 kg
Worked hours 1 hours
Hours under power 1 hours
State new

BASE MACHINE

Design

The bed and the main structural elements, cast from nodular cast iron, are closed sections with built-in stiffeners, which guarantees high static and dynamic performance, as well as high rigidity.
The bed is fixed at three points of the structural frame, on which the tool magazine, electrical cabinet, full fence and other nodes are also attached.
A full chip guard provides a separation between the working area and the mechanical components of the machine.
Safe access to the various units of the machining center through the sliding door from the front, as well as through the doors located behind and on the left side.
The turning CNC stand is located on the left side of the front of the machine.
Linear axis
Longitudinal movement, X axis: 450 mm. Cross movement, Y axis: 200 mm. Vertical movement, Z axis: 425 mm.
– max. feed speed: 40 m / min.
– effort: 3600 N.
Direct measurement with a high precision ruler.
Resolution: 0.0001 mm (0.1 μm).

Swivel axis B
– angular displacement: from – 45 ° to + 115 °;
– nominal torque: 180 Nm;
– maximum torque: 330 Nm;
– maximum rotation speed: 250 rpm;
– hydraulic braking torque: 450 Nm;
– resolution: 0.0001 °.

Vertical axis C

Interface, Ø260 mm.
Drive synchronous motor with liquid cooling.
Specifications:
– torque: 80 Nm;
– maximum torque: 150 Nm;
– maximum rotation speed: 280 rpm;
– hydraulic braking torque: 500 Nm;
– resolution: 0.0001 °.

Motor spindle

Air-oil lubrication. Electronic control unit. Specifications:
– power S1 / S6: 10 kW / 15 kW;
– torque S1 / S6: 8 Nm / 12 Nm;
– rotational speed: from 50 to 30’000 rpm.

Tool shop of disk type.
48 positions for HSK-E40 tools, with 5 indexable positions.
2 discs at 24 positions each.
Quick change device with hand, 180 ° rotation
Full fencing with door.
Tool change time:
– tool change time: ~ 0.8 sec;
– time from shavings to shavings: ~ 3 sec.
Tool sizes:
– maximum Ø: 80 mm;
– maximum length: 150 mm;
– maximum weight: 1 kg.

Equipment

Automatic centralized lubrication system.
Compressed air preparation unit.
Hydraulic group, nominal pressure 100 bar.
Three-color warning lamp.
Lighting.
Electrical outlet on the CNC rack.
Pneumatic timer to turn off the compressed air supply after 1
an hour after turning off the machining center.

Setup data

Voltage: 3 x 400 V – 50 Hz.
Frequency: 50/60 Hz.
Maximum tolerance: +/- 10%. Installed power: 25 kVA. Maximum current: 50 A at 400 V.
Compressed air pressure, cleaned and dry: minimum 6 bar.
Net weight: approximately 2’800 kg.

Accessories

1 WM Toolkit.
1 protective mandrel HSK-E40.
Canister 4 liters Spindle Lub ISO spindle lubricant VG68. Canister of 5 l Tellus 32 hydraulic oil. Canister of 5 l Structovis GHD liquid lubricant.
4 l canister of concentrated anti-freeze Carix Premium G48.
1 quick release C9000 G3 / 8.
1 cone cleaning device HSK-E40.
1 anti-rust protective spray 500 ml Fin Food Lube.
1 syringe 5 ml.
1 needle Ø 2 x 70 mm.
1 tube of 70 g of Kluberpast ME 31-52 grease.
1 key for coolant sleeves for HSK-E40 arbors.

Willemin-Macodel DVD Documentation:
Fanuc quaero CNC “End User Edition” DVD

CNC Fanuc 31i-B5

Checking the movement before driving. J805 – System increments C (0.1 microns).
Helicoidal interpolation (G2 / G3 XYZ). J828 – Hard threading (G84).
Handwheel feed.
High-speed skip function (G31). J873 – Custom Macros B.
Additional macro variables (from # 100 to # 199, from # 500 to # 999).
Fixed milling cycles (G8x). J894 – Part Coordinate System (G54-G59). Display messages.
Table on 64 tool offset.
Tool radius compensation (G41 / G42).
The table of proofreaders type C (length ++ wear and radius + wear). J947 – Memory for control programs ~ 900 Kb (1 Mb).
1000 registered programs. J956 – Background Editing.
Display the processing time and the number of machined parts.
Simplified tilted programming (TWP-G68.2) with the calculation of the optimal tool path (WM G80x macros).
Conjugation of angle with radius or chamfer (, R /, C). S637 – Processing Condition Selection Function (MCSF)
Manual feed in 3 axes.
AI Contour Control II -> Preview 200 blocks.
Processing on 5 simultaneously controlled axes, including setting up servos.