Description
FLUTEBOX MEGA 1400 3PLY – Year 2023
FLUTEBOX MEGA 1400 3 layer Corrugated Board Production Line
For Heavy Duty Packaging Boxes Paperboard
Hydraulic Mill Roll Stand
Structure and Features:
1. Clamping Moving Right-Left Arms UP-Down and Paper Roll Rotation is Hydraulic Drive
3. Each machine has two guide rail and two Trolley for feeding paper；The guide rail is
welded with channel 5″ channel steel and guide column. The paper trolley is welded with 1. 0mm steel plate, the length of the guide rail is 4500mm.
Spec of stand:
1. Clamping paper range: max. 1400mm min. 500mm
2. Paper roll diameter: max. ￠1250mm min. ￠300mm
3. Single side max. bear load: max. 800kg.
Spec of electric motor:
1. Reel Paper Nipping Motor Power: 2 HP *3pcs
Kraft Paper Feeding Ground Rack & Trolly
Structure and Features:
1. To feed the Kraft paper to reel stand.
2. The whole body of rack is under the ground, main frame: Model 10 channel steel with ¢ 20mm drawing
barweld together, overall length 4500mm.
3. Two racks for one reel stand to feed the Kraft paper at both side.
Double Pre-heater
Structure and Features:
1. The pre-heater roller is under the stander of the 1st class (grade) pressure vessel of the national.
2. All the surfaces of every rollers have been ground with high accuracy and Grinding plated to less the resistance of paper preheating, long service of using life.
3. Menual to enlarge the preheating area, preheating area can be adjusted in 360°
Common Spec:
1. Working Width: 1400mm
2. Diameter of the Preheater cylinder:Φ600mm
3. Preheating adjusting area by Manual: 360°
4. Diameter of the roller for preheating adjusting area by electric: Φ85mm
Fingerless Single Facer
Structure and Features:
Glue Rollers:
Diameter
Φ215mm
Processing Way
Surface of glue roller is ground, then with 25 line rut type net dot, then plating chrome
Surface of glue balance roller is ground then plating chrome
Control Way
Cylinder control of the Lifting Up-down
Glue Supply
Glue circulating system(storage tank with glue pump)
Corrugated Rollers:
Diameter
Down Roller:Φ280mm
Material
EN19high quality alloy steel, rigidity HRC55°-58°
Flute Type
(U/V) ACB
Heating way
Steam heating
Press Rollers:
Diameter
Φ290mm
Material
medium steel (EN9)45#
Processing Way
The surface is Grinding plating
Control Way
Cylinder control of the Lifting Up-down
Preheater Rollers:
Diameter
UP Roller:280 mm
Material
seamless steel tube
All connected by flexible metallic tubes
Common Spec:
Style of Transmit cardboard
Vacuum Cover absorbable style, Hight pressure Draw fan.with wind control Adjusting & noise deadening device.
Style of Control Roller
Pneumatic control the upper roller, pressure roller and glue roller
Driving Way:With frequency inverter
Common Spec:
1. Effective width:1400mm
2. Operation direction: left or right（determined in accordance with customer plant）
3. Design Speed:100m/min Working Speed: 80m/min
4. Temperature: 160—200℃
5. Corrugated flute:（UV type or UVV type）
Spec of Motor:
1. Main drive motor: 7.5KW Rated voltage:380V 50Hz Continuous (S1) working standard
2. Suction motor: 7.5KW Rated voltage:380V 50Hz Continuous (S1) working standard
Single Gluer Machine
1. After the glue roller surface quenched, bore machining, surface grinding and doing balancing engraved pit style textured, coating evenly, consume less glue.
2. Upper pressure Roller Pneumatic adjust gum setting manual
3. All Gum Roller Hard Chrome
Common Spec:
1. Preheater cylinder temperature range: 150—180℃
2. Pneumatic system: 0.4—0.7Mpa
Rollers’ Diameter:
1. Glue roller:Φ215mm Glue amount adjusting roller:Φ1400mm
2. Down preheater roller:Φ280mm Up preheater roller: Φ280mm Paper roller:Φ85m
Single Conveying Bridge
Structure and Features:
1. The Main Frame is connected with channel steel, and angle steel.
2. With Protecting Handrail on Single sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.
3. Vacuum suction tension control, suction pipe with adjusting valve, draw fan power can be adjusted freely.
4. Correct the position by double guide posts, correct parts are driven by screw , fast and accuracy to position, steady to move.
Spec of the rollers:
1. Paper feeding rollers & tension rollers: Φ127mm transport rollers:Φ110mm
2. Main tension drive rollers: Φ127mm paper pass rollers and paper guide rollers: Φ110mm
3. Paper feeding rollers with belts: Φ110mm
Spec of Motor:
1. Single face sheet draw motor: 3kw, 380V 50Hz Continuous (S1) working Type
2. Draw Fan Motor: 3kw, 380V 50Hz Continuous (S1) working Type
3. Paper width adjusting speed reducer: 250w 380V 50Hz Short time (S2) working Type
Double Facer
Structure and Features:
1. Hot Plates’ surfaces Grinding plated, width : 600mm. Total 10 pieces of hot plates
2. Hot plates adopts the compressed press rollers structure. Pressure roller lifting adopt pneumatic structure
3. Up convey belt left and right correct by auto with both sides, tension adjusting system; down belt manual small amount adjust.
4. Drive rollers’ surface is wrapped by rubber, Y shape structure, with middle height, to make sure the board can be out smoothly
5. Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use, easy to mend.
6. Up belt adopt double cylinder S type tensioning device
7. Under belt adopt S type manual correct tensioning device.
Common Spec:
1. Temperature requirement: 160—200℃
2. Air pressure: 0.6—0.9Mpa
3. Cool shaping length: 4m Heating plates 10 pieces
Spec of Motor:
– Main Drive Motor: 20kw Frequency
Nominal voltage: 380V 50Hz Continuous (S1) working Type.
Electric Slitter Scorer
Structure and Features:
1. Overcome the phenomenon of collapse the board when crop, smooth cutting, and the quality is improved
2. The machine can move left and right, adjust by cyclical reducer.
3. Cutter and line pressing adjustment convenient, error is ±0.5 mm, with automatic sharpening device
4. Blades 8 lines type, blade is made of tungsten alloy steel, life is more than 30,000 m
Technical parameter:
1. Max. width :1600mm
2. Specification: 4 knives 8 lines
3. Min. Cut width: 135mm
4. Max cut width: 1500mm
Motor:
1. Knife motor: 0.4KW 2. Knife driver motor: 5.5KW
Cut Off Machine
Structure and Features:
1. Cutting length: 500 mm-3000 mm. Cutting precision:±1.5 mm.
2. Knife shaft gear using precision forging steel material high frequency quenching, lateral clearance transmission, adopt the keyless connection mode, high driving accuracy.
3. Helical knife structure, type saw tooth knife, decrease cutting obstruction, low noise.
4. Balance treatment, high quality alloy steel for blade shaft, which helps to keep it good stability.
5. Sun-shape wheels press cardboard in the front and the rear conveyer. The transporting is stable and with even pressure, which avoid jam caused or broken cardboard.
6. Precision adjustable gap gear, ensure blade precision engagement, running balance.
7. Machine base and wall panel adopt the Grey cast iron, good rigidity, strong vibration resistance.
8. The servo controller control the servo motor, INDIA Eview 10.4 inch touch screen
Technical parameter:
1. Working width: 1400mm
2. Design Speed: 100m/min Working Speed: 80m/min
3. Min. cut length: 500mm 4.Max cut length: 9999mm
5. Cut precision: uniform velocity ±1mm, non-uniform velocity ±2mm
Motor:
1. Main motor:16kw Ac synchronous servo
2. Feeder motor:2kw（Frequency control the speed）
3. Lubricating oil pump motor:0.25kw
L Type Stacker unit
1. Weld by 5# Channel steel electric to adjust the size of the board pneumatic to control the out Put on transverse direction output speed can be adjusted electrically
2. Automatic count the number of cardboard
3. Main feeding frequency variable Motor 2 k.w
4. Transverse direction motor 1.5 k.w
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