• GLEASON PHOENIX 500HC – Year 1994

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    Description

    GLEASON PHOENIX 500HC  – Year 1994
    CNC SPIRAL BEVEL GEAR GENERATOR

    Condition:used
    Year:1994
    Root angle range (b axis):-5º TO 90º -5º TO 90º
    1×1 21.63” (549.40mm):15.86” (402.84MM)
    2×1 27.36” (694.94mm):20.07” (509.78MM)
    5×1 30.00” (762.00mm):22.00” (558.80MM)
    Maximum horizontal travel:-12” TO 12” (-305MM TO +305MM)
    Maximum vertical travel (y):-12” TO 12” (-305MM TO +305MM)
    Sliding base travel (z):-1” TO 25” (-51MM TO +711MM)
    Machine center to work spindle face:9.00” (229MM (FIXED)
    Full depth (maximum):1.25” (31.75MM).93”(23.50MM)
    Face width (maximum):4.60” (116.84MM) 3.00”(76.20MM)
    Tooth number:5 TO 200 INCLUSIVE
    Cutter diameters:16”, 18” (400,500MM)(350MM)
    Work spindle, a-axis:0 TO 67 RPM 0 TO 333 RPM
    Swinging base, b-axis:0 TO 30 DEG/SEC N/A
    Cutter, c-axis:0 TO 240 RPM 30 TO 240 RPM
    X horizontal, x-axis:0 TO 80MM/SEC 0 TO 80MM/SEC
    Y vertical, y-axis:0 TO 80MM/SEC 0 TO 80MM/SEC
    Z sliding base, z-axis:0 TO 80MM/SEC 0 TO 80MM/SEC
    Diameter of taper hole at large end:8” (#80 TAPER)(203.2MM)
    Taper per foot:¾”(19.05MM)
    Depth of taper:6”(152.40MM)
    Diameter through spindle of hole:7.125”`(180.98MM)
    A-axis work spindle ac servo:50.0 (FT/LBS)(66.0 NM)
    B-axis swinging base ac servo:4.4 (FT/LBS)(5.9 NM)
    C-axis cutter spindle ac-drive:25 HP(37.28 KW)
    X-axis horizontal ac servo:8.7 (FT/LBS)(11.8 NM)
    Y-axis vertical ac servo:8.7 (FT/LBS)(11.8 NM)
    Z-axis sliding base ac servo:8.7 (FT/LBS)(11.8 NM)
    Coolant ac induction:5 HP(3.72 KW)
    Hydraulc ac induction:5 HP(3.72 KW)
    Chiller ac induction:3 HP(2.24 KW)
    Chip conveyor:½ HP(.373 KW)
    Length x width:219” X 227”(557CM X 576CM)
    Height:127”(322CM)
    Weight (approximately):42,500 LBS.(19,318 KGS)

     

    SUITABLE FOR THE CUTTING OF SPIRAL BEVEL AND HYPOID GEARS AND
    PINIONS UP TO 30” (762MM) DIAMETER VIA “FACE-MILLING”,
    AND 22” (558.8MM) VIA “FACE-HOBBING” METHOD UTILIZING THE
    TRI-AC CUTTING SYSTEM

    EQUIPMENT / FEATURES:
    MACHINE FURNISHED WITH FREESTANDING, AIR CONDITIONED ELECTRICAL
    ENCLOSURE, WITH OPERATOR’S PENDANT LOCATED AT FRONT OF MACHINE
    ADJACENT TO POWERED ACCESS DOOR.
    GE-FANUC 150M COMPUTER CONTROL WITH SPIRAL BEVEL GEAR CUTTING
    SOFTWARE, CYCLE FAULT MONITORING, AND MEMORY CAPACITY FOR 25 PARTS,
    WITH AUTOMATIC SETUP AND CONTROL OF SIX (6) AXES:
    WORK SPINDLE ROTATIONAL AXIS (A), HORIZONTAL LINEAR MOTION OF CUTTER AXIS (X)
    SWINGING BASE OF WORK-SPINDLE AXIS (B), VERTICAL LINEAR MOTION OF CUTTER AXIS (Y)
    CUTTER SPINDLE ROTATIONAL AXIS (C), SLIDING BASE LINEAR MOTION OF WORK-SPINDLE AXIS (Z)
    SPIRAL BEVEL GEAR CUTTING SOFTWARE ON THE 500HC MACHINE WOULD BE CAPABLE OF PERFORMING
    THE FOLLOWING CUTTING PROCESSES
    ( FACE MILLING )
    COMPLETE GENERATED AND FORMATE GEARS
    COMPLETE PINIONS OF GENERATED OR FORMATE PAIRS
    ROUGH GENERATED OR FORMATE GEARS
    ROUGH PINIONS OF GENERATED OR FORMATE PAIRS
    ROUGH SLOT AND FINISH FIRST SIDE OF PINIONS USING ANY
    SINGLE SIDE MODIFIED ROLL DEVELOPMENT METHOD
    FINISH GENERATED OR FORMATE (NOT SINGLE CYCLE) GEARS
    FINISH PINIONS USING AND SINGLE SIDE TILT OR MODIFIED ROLL
    DEVELOPMENT METHOD
    ( FACE HOBBING )
    COMPLETE GENERATED OR FORMATE GEARS
    COMPLETE PINIONS OR GENERATED OR FORMATE PAIRS
    COMPLETE COOLANT PLANT, PUMP TANK & PIPING WITH MAGNETIC CHIP CONVEYOR.
    HYDRAULIC WORKPIECE CHUCK WITH DRAW-ROD.
    WORK-SPINDLE BORE 8” (#80 TAPER) WITH OPTIONAL ADAPTER TO 6” (#60 TAPER).
    COMPLETE SET OF WORK SPINDLE RATIO GEARS.
    TOTALLY ENCLOSED WORK-AREA GUARDING WITH POWERED ACCESS DOOR.
    WORK CHAMBER AND CONTROL BOX LIGHTING.
    PRODUCTION AND SHARPEN-CUTTER COUNT DISPLAY
    MANUAL STOCK DIVIDER.
    CLAMPING AND EJECTING EQUIPMENT FOR GLEASON RSR-TYPE SPIRAL
    BEVEL FACE MILLING CUTTERS 9” THROUGH 18” DIAMETER AND GLEASON
    TRI-AC SPIRAL FACE HOBBING CUTTERS 176MM THROUGH 350MM DIAMETER.
    FORMATE SINGLE CYCLE GEAR FINISHING ARRANGEMENT.
    SMOKE AND MIST COLLECTOR (TORRIT)
    CHILLER UNIT FOR COOLANT SYSTEM.

    WORK ARBOR CLAMP (FOR GEARS GREATER THAN 15” IN DIAMETER).
    ELECTRICAL EQUIPMENT FOR 380 VOLT, 50 HZ, OR 460 VOLT, 60 HZ, 3-PHASE INSTALLATION. CONTROL CIRCUIT IS 110 VAC
    WITH 24 VDC INPUT AND 24 VAC OUTPUT TRANSFORMER TO CONVERT LINE VOLTAGES OF 200 TO 240 VOLT, 50 OR 60 HZ TO 400 VOLT (FOR 50 HZ) OR460 VOLT (FOR 60 HZ).
    FULL MACHINE DOCUMENTATION FOR THE MACHINE AND CONTROLLER,
    REPLACEMENT PARTS LIST, HYDRAULIC AND ELECTRICAL DIAGRAMS

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