Description

Makino D200Z – Year 2018
CNC 5-Axis High Speed CNC Vertical Machining Center

Manufacturer Catalogue Information about Makino D200Z Machine :

D200Z
Vertical 5-Axis

D200Z Enhances High-Speed 5-Axis Machining for Die and Mold Tooling and Medical Part Processing

D200Z design incorporates extreme speeds and precision for tighter tolerances and flawless blends and matches in complex 3-D contoured workpieces. From roughing to high-speed finishing of multifaceted, contoured 3-D geometries, the D200Z boosts productivity with the most competitive processing capabilities for complex dies and molds typically found in the automotive, injection molding, and packaging, medical and optical markets. The speed and precision of the D200Z supply a unique foundation for responsive high-speed cutting and outstanding surface finishes that reduce or eliminate handwork. Its 30,000-rpm spindle and integral direct-drive table provide quick, precise, full 5-axis machining. All of this capability is tied together with Makino’s proprietary SGI.5 motion control software for the highest degree of accuracy and quality in the blends and matches of intricate surfaces and 3-D accuracy requirements typical of today’s die, mold, medical and intricate-geometry components.

Technical Specifications

The Makino D200Z 5-axis vertical machining center conquers the complexities of multifaceted, contoured 3-D geometries with precision, full 5-axis machining capabilities. Its high-precision, high-speed motion control technologies enable manufacturers to maintain the tightest accuracy and quality requirements even during simultaneous 5-axis motion.

Designed with an integral chuck to maximize work-zone volume and load capacity, the D200Z accommodates workpiece sizes up to 300mm in diameter and 210mm tall with weight up to 75 kg. The X, Y and Z axes (350mm, 300mm and 250mm travels, respectively) provide swift movement with rapid traverse and cutting feedrates of 60m/min. The D200Z has also adopted a unique, lightweight B-axis tilting structure with 180 degrees (0 to +180) of tilt capability at 100 rpm. Both the B-axis and rotational C-axis (360 degrees continuous at 150 rpm) feature direct-drive motors for agile, accurate, high-speed, responsive angular and rotational operation.

Wide base castings and core-cooled ballscrews serve as a base platform for all other machine components, enhancing overall process stability. The machine’s 30,000-rpm, HSK-E50 spindle is designed with a high-tech spindle core and jacket cooling system to tightly control thermal growth, deflection and vibration during high-speed machining operations. As a result, the D200Z extends tool life and has exceptional surface finishes even in applications requiring fine tool blends and matches.

With flexible tool capacities and automation capabilities, such as the 100-tool-capacity automatic tool changer (ATC) and multiple pallet system, the D200Z can achieve utilization rates of more than 80% for the highest level of throughput and fastest return on investment.

Standard Features:
Twenty – One (21) Tool Magazine
30,000 rpm, 2 range, HSK–E50 Spindle
Automatic Spindle Lubricant Temperature Controller
Tilt-Trunion Table (B & C axes)
Integral Erowa Chuck & Pallet
Machine temperature control:
“Core Cooled” Ballscrews
Support bearing & drive motor
A & C Axes DD Motors
Automatic Lubrication Supply Unit
Base Coolant
Nozzle Coolant
Through Spindle Air
Rear Discharge LUCC
Splash and Chip Shield
Makino Professional 6 Control
Makino Proprietary Super Geometric Intelligence SGI.5 Software
Laser ATLM
AWMS (with center of rotation software)
Five Axis Software:
TCP – Tool Center Point Control
DFO – Rotary Table Dynamic Fixture Offset
TWP – Tilted Work Plane Command
Three Dimensional Cutter Compensation
Inversed Time Function
Program Restart
3-Dimensional Manual Feed;
Spindle-Table Interference Prevention Function
Collision Safeguard
Custom Macro (1,100 variables)
Helical Interpolation
Portable MPG
Air Dryer
Maintenance Advice System
Inch/Metric Selection
Worklight
Programming Data Input (G10)
Spindle Load Display
Spindle Load Monitoring
Tool Life Management
Direct Spare Tool Selection
Dual Safety Check
Signal Light (3 layer)

Table: 300 mm diameter
X: 350 mm
Y: 300 mm
Z: 250 mm
B-Axis Tilt – 180° (0 to +180)
C-Axis Rotary – 360°
Spindle RPM 30,000 – HSK-E50 (Standard)
Rapid Traverse 60 m / min
Cutting Feedrate 60 m / min
Maximum Workpiece Size 300 mm diameter x 210 mm high (conditional)
Maximum Payload 75 kg
ATC Capacity 20 + 1
Chip to Chip 3.9 sec
Maximum Tool Diameter 50 mm / 80 mm (ALL / ADJ)
Maximum Tool Weight 3 kg
Optional ATC Capacity: Yes