Description
MAZAK Integrex J-200 – Year 2021
CNC MultiTasking Turn-Mill Machining Center
Turning diameter 500 mm
turning length 1016 mm
control Mazatrol Smooth G
axis stroke (X,Y,Z) 450/200/1066 mm
1436 mm
rapid travel x/y/z 40000 mm/min
rapid travel W 30 m/min
Main spindle:
spindle turning speed range 35 – 5000 U/min
Motor output (40%ED) 15 KW
capacity at 100% 11 KW
spindle bore 76 mm
bar material dia. 51 (max 65) mm
spindle nose JIS A-6”
3-jaw chuck Kitagawa B208
milling spindle
turning speed range 12000 U/min
power capacity 7,5 kW
tool taper Capto C6
tool change unit
numbers of positions in the tool changer 36
max. tool diameter 90 mm
max. tool length 210 mm
max. tool weight 5 kg
dimensions of the machine ca. 3,8 x 2,42 x 2,5 m
total power requirement 35 kW
weight of the machine ca. 9,1 t
dimensions of the machine ca. 3,8 x 2,5 x 2,5 m
STANDARD ACCESSORIES
Automatic on/off and warm-up function
Warming up is necessary to avoid problems such as abnormal wear of the sliding
surfaces
and sluggish movement. A sufficient warm-up enables the machine to
machine the heat resistance it needs to machine workpieces with a constant, high
constant, high precision.
Automatic reset of the ATC to the initial position (e.g. in the event of a
power failure)
Transformer for the European market
Milling spindle motor AC 7.5 kW / 27.5 Nm (40% ED)
Magazine control panel with numerical display (without tool ID)
Internally cooled ball screw in the axes (X and Z) For high-precision workpiece
machining.
workpiece machining. Prevents heat generation in the ball screw drive and
the thermal effect of the servomotors.
Linear roller guides offer high stability and positioning accuracy due to the
roller guide.
and positioning accuracy.
USB connection (1 port)
Set of manuals in electronic form on CD
Mazak standard colour (F white (fine)/S black)
C-axis input accuracy 0.0001°
Spindle speed 5,000 min-1
NC controlled tailstock
Integrated co-rotating quill MK 4 (1000U)
Tailstock pressure adjustment
B-axis switching in 5-degree steps (clamping on clutch) (positioning 5°)
Process Support Software
Smooth restart function / restart operation
This option enables running process information to be saved when automatic
information when automatic operation is interrupted and enables machining to be
restarted
at the point of interruption. However, the following conditions must be met:
– The main programme and sub-programme are both MAZATROL programmes or
– The main programme and sub-programme are both EIA/ISO programmes
SAFETY DEVICES
Operator door with locking switch
Double foot switch
Opening and closing of the chuck each by a separate switch.
Hydraulic pressure interlock
Monitoring of the machine’s hydraulic pressure. If the pressure drops, the
machine is
machine is stopped and an alarm is signalled.
Fully enclosed work area
Protection against chips, coolant and access to the work area during automatic
during automatic machining.
Work area lighting
Located on the top of the machine to assist the operator in the effective and
safe
safe set-up and general use of the machine.
Safety measures according to global standard
Extended safety measures 2021
Supplement to option [SD755]:
– RFID door lock
– Safety foot switch with locking mechanism
– Switchable locking function of the steady rest lever arms
– Adaptation of electrical/mechanical components in accordance with ISO16090-1
Absolute positioning …
Smooth Standard Software for M/C
MAZACC 2D software (workpiece shape compensation)
MAZACC 3D high speed software package
Shape compensation for rotating axes
High precision control for finishing machining
Seamless corner point control
Variable acceleration control
Ultra high speed editing mode
Rapid traverse paths rounding function
Intelligent Hazard Sign (ISS)
The INTELLIGENT SAFETY SHIELD checks for manual and automatic operation
(ISS) in advance machine sequences for risk of collision, based on the 3D models of the machine components & the commanded movement distances.
If a collision is foreseen, a warning message will be sent immediately
displayed and the axis movement stopped.
In the initial state of the machine, the ISS is suppressed until the
Output zero point feedback has been carried out (only for machines for which
the mentioned zero point return is essential).
In this initial test condition, the machine operation becomes one
Collision testing in all respects (to machine models, workpieces,
Clamping device and cutting tool).
INFO: Special geometries for tools or tool holders are provided in the
ISS function not taken into account!
CAD/CAM software
Operating system: Microsoft Windows 10
Smooth AI – Intelligent heat shield
This option enables the compensation of unexpected position errors (workpiece/
Tool tip) caused by temperature fluctuations in the machine/environment
can be caused. Additional to coordinate the compensation factor,
the Ai version offers a teach-in function.
Special accessories:
– Additional set of manuals in electronic format on CD
– Main spindle motor AC 15 kW (20 HP)
– Additional work area lighting (LED
– Tool magazine for 36 tools (CAPTO) Type: 1-chain tool magazine
– Signal light (3-color LED), rectangular
– Coolant temperature control
Regulates and maintains the coolant temperature at a constant level
To counteract heat distortion.
For this purpose, the medium is supplied by the cooler’s built-in pump
sucked in, cooled and returned to the coolant tank.
Cannot be combined with local systems. (Knoll/Mayfran/etc.)
– High pressure cooling 15 bar through the milling spindle (including simultaneous flood cooling
Flood cooling occurs through additional coolant nozzles on the
Spindle. (External cooling) Selection possible via M codes.
– Chip conveyor, hinged belt, side ejection, 1000U
– Preparation for Multi & Flash Tool System
– B-axis indexing 1 degree (clamping with clutch)
