YASKAWA MOTOMAN UP6-A00 robotic welding station was manufactured in Japan in 2004.

The welding station includes:
1. Industrial robot: YASKAWA MOTOMAN UP6-A00
2. Robot controller: YASKAWA MOTOMAN XRC
3. Portal : YASKAWA MOTOMAN TSG-06 XYZ
4. Positioner: YASKAWA MOTOMAN MT1-3000-S2X
5. Wire feeder : YASKAWA MOTOMAN SWFU
6. Auxiliary Wire Feeder : YASKAWA MOTOMAN HWFU
7. Service station: TSC-B
8. Wire package: BINZEL
9. Welding power source: FRONIUS TransPuls Synergic 5000

The YASKAWA MOTOMAN UP6-A00 welding robot is a compact machine, distinguished by an extremely durable body and speed of work. Thanks to its small size and weight, it can be installed in hard-to-reach places on a small amount of space. The welding arm with a reach of 1373 mm and a lifting capacity of 6 kg, combined with high axial speed, guarantee quick movement of any type of object. The industrial robot is equipped with a useful collision avoidance function and a YASKAWA MOTOMAN XRC controller to control the machine.

The welding cell is equipped with a tilt and turn positioner YASKAWA MOTOMAN MT1-3000-S2X, characterized by a small space requirement and a solid construction, it makes it easy to find the optimal position even in the case of complex objects. The L-arm design is capable of withstanding a maximum load of 3,000 kg. The servo-controlled single-station positioner has two axes (X,Y) that can be synchronized with the robot’s motion.

The YASKAWA MOTOMAN TSG-06 XYZ Portal is designed to ensure reliable, accurate and economical production of large welded components. Servo-driven X,Y,Z axes guide systems with 4900 (X-axis), 1800 (Y-axis), 1200 mm (Z-axis) feeds are fully integrated with the robot control to increase its working range.

Technical data of the YASKAWA MOTOMAN UP6-A00 industrial robot

– controller: YASKAWA MOTOMAN XRC
– number of axles: 6
– maximum load capacity: 6 kg
– arm reach: 1373 mm
– range of movements of the robot’s axis
S-axis: ± 170°
L axis : +155° / -90°
U axis : +190° / -170°
R-axis: ± 180°
B-axis: ± 135°
T-axis: ± 360°
– the speed of the robot’s axis movements
S-axis: 140°/sec
L-axis: 160°/sec
U-axis: 170°/sec
R-axis: 335°/sec
B-axis: 335°/sec
T axis : 500°/sec
– positioning repeatability: ± 0.08 mm
– weight: 130 kg

Technical parameters of the YASKAWA MOTOMAN MT1-3000-S2X positioner

– number of axes: 2 (X, Y)
– maximum load: 3000 kg
– X-axis torque (dynamic): 17350 Nm
– X-axis torque (static): 13880 Nm
– maximum rotational speed of the X axis: 1.9 rpm
– maximum deviation of the X axis: 462 mm
– range of X axis movements: ± 225°
– torque of the Y axis (dynamic): 12070 Nm
– Y-axis torque (static): 9650 Nm
– maximum rotational speed of the Y axis: 2.7 rpm
– maximum deviation of the Y axis: 321 mm
– range of movements of the Y axis: ± 360°
– welding efficiency (100%): 2x 350 A
– welding efficiency (60%): 2x 460 A
– weight: 5600 kg

Technical specification of the YASKAWA MOTOMAN TSG-06 XYZ portal

– number of axes driven by servo motors: 3
– repeat accuracy: ± 0.5 mm
– AC servo motors: YASKAWA 1.3 kW (3 pcs.)
– feeds in the X/Y/Z axis: 4900/1800/1200 mm
– feed speed in the X/Y/Z axis: 28.8/28.8/10 m/min
– weight: 2400 kg