What is Deposition Tool Vacuum Evaporation System?
A deposition tool vacuum evaporation system is a type of physical vapor deposition (PVD) system that uses thermal evaporation to deposit thin films of materials onto substrates. Thermal evaporation is a process in which a solid material is heated to a high temperature until it vaporizes. The vapor then condenses on a cooler substrate, forming a thin film.
Deposition tool vacuum evaporation systems are used in a wide variety of applications, including:
- Semiconductor manufacturing
- Optical coating
- Metallization
- Decorative coatings
- Corrosion protection
The main components of a deposition tool vacuum evaporation system are:
- A vacuum chamber
- A heating source
- A substrate holder
- A material source
- A thickness monitor
- A vacuum pump
The vacuum chamber is used to create a high vacuum environment, which is necessary to prevent the vapor from colliding with gas molecules. The heating source is used to vaporize the material source. The substrate holder is used to hold the substrate in place during the deposition process. The material source is the material that is being deposited onto the substrate. The thickness monitor is used to measure the thickness of the deposited film. The vacuum pump is used to remove air from the vacuum chamber.
The deposition process is typically carried out as follows:
- The vacuum chamber is evacuated to a high vacuum.
- The material source is heated until it vaporizes.
- The vapor condenses on the substrate, forming a thin film.
- The deposition process is stopped when the desired film thickness is reached.
- The substrate is removed from the vacuum chamber.
Deposition tool vacuum evaporation systems are capable of depositing a wide range of materials, including metals, semiconductors, and dielectrics. The thickness of the deposited film can range from a few nanometers to several micrometers.
Here are some examples of deposition tool vacuum evaporation systems:
- Thermal evaporation boat system
- Thermal evaporation electron beam gun system
- Thermal evaporation sputtering system
Each type of deposition tool vacuum evaporation system has its own advantages and disadvantages. The best type of system for a particular application will depend on the material being deposited, the desired film thickness, and the budget.