06/04/2025
What is Multi-Sizes Stud & Track Light Steel Frame Machine
The Multi-Sizes Stud & Track Light Steel Frame Machine is a specialized roll forming machine designed to manufacture cold-formed steel framing components—specifically studs and tracks—in multiple sizes, automatically and efficiently. These framing components are widely used in light gauge steel construction, such as drywall partitioning systems, ceilings, prefabricated walls, and modular buildings.
Technical Explanation
1. Purpose
This machine fabricates U-shaped tracks and C-shaped studs from galvanized or cold-rolled steel coils. These are essential structural members in light steel framing systems.
2. Key Features & Components
| Component | Function |
|---|---|
| Decoiler | Holds and feeds steel coil into the machine. |
| Servo Feeder | Feeds material with precision, synchronized with punching or cutting. |
| Roll Forming Station | A series of hardened rollers gradually bend the flat strip into the desired profile (C-stud or U-track). |
| Adjustable Rollers | Allow for multi-size operation—automatically or manually adjust to form different profile widths and depths (e.g., 50mm, 75mm, 100mm, etc.). |
| Hydraulic or Servo Punching System | Performs hole punching (service holes, screw holes, etc.) as per required layout. |
| Hydraulic or Flying Cut-off Unit | Cuts the formed profile to exact lengths while the machine is running. |
| Control System (PLC + HMI) | Enables automatic operation, profile switching, punching layouts, and length settings via touchscreen interface. |
3. Material & Profile Specs
- Material Thickness: 0.4 mm to 1.5 mm (typically galvanized steel)
- Material Width: Up to 400 mm (depending on machine)
- Profile Types: C-stud, U-track, Sigma, Omega (varies by tooling)
- Profile Sizes: Adjustable; e.g., 50/75/100/150 mm web widths, 30/40 mm flange heights.
4. Automation & Versatility
- Multi-size machines can automatically change sizes without manual tooling changes—thanks to servo motors and digital tooling settings.
- Ideal for batch production of various sizes without downtime.
- Can integrate with BIM/3D software for automated production from CAD files (common in prefab or modular building).
Applications
- Interior partition walls (drywall framing)
- Ceiling suspension systems
- Prefab and modular buildings
- Residential/commercial steel framing
- HVAC duct framing
