Customers prefer the ERMAKSAN SPEED-BEND PRO 12 3X242 SYNCHRONIZED Hydraulic Press Brake 192 T for numerous technical reasons that contribute to its outstanding performance, versatility, and reliability in various industrial applications. Here is an in-depth analysis of its technical advantages:

Precision and Accuracy

• Synchronized Hydraulic System: The ERMAKSAN SPEED-BEND PRO 12 features a synchronized hydraulic system that ensures precise control of the ram’s movement. This synchronization is achieved through advanced CNC control, which coordinates the actions of the hydraulic cylinders to maintain exact positioning and parallelism.
• High-Resolution Encoders: Equipped with high-resolution linear encoders, the press brake can accurately measure the position of the ram and the back gauge. This feedback mechanism ensures that the desired bending angle and position are achieved with high precision, reducing the need for manual adjustments.

Advanced CNC Control

• DELEM or Cybelec Controllers: The press brake is typically equipped with advanced CNC controllers from DELEM or Cybelec. These controllers offer user-friendly interfaces and powerful programming capabilities. Features like 2D and 3D graphical programming, automatic bend sequence calculation, and collision detection enhance ease of use and accuracy.
• Offline Programming: The CNC controllers allow for offline programming, enabling users to create and simulate bending programs on a computer before transferring them to the machine. This capability reduces setup time and minimizes errors during production.

Versatility and Flexibility

• Multiple Axis Control: The ERMAKSAN SPEED-BEND PRO 12 provides control over multiple axes, including the Y1, Y2 (ram), X (back gauge), R (back gauge height), and optionally Z1, Z2 (back gauge fingers). This multi-axis control allows for complex bending operations and precise positioning of the workpiece.
• Tool Compatibility: The machine is compatible with a wide range of tooling options, including segmented, gooseneck, and special-purpose tools. This versatility allows for the bending of various shapes and profiles, catering to diverse production needs.

High Bending Capacity

• 192 Tonnage: With a bending force of 192 tons, the ERMAKSAN SPEED-BEND PRO 12 can handle heavy-duty bending operations. This high capacity is essential for working with thick and tough materials, making it suitable for industries such as construction, automotive, and shipbuilding.
• Large Bending Length: The press brake offers a substantial bending length, accommodating large workpieces and allowing for the production of long parts in a single operation. This feature is crucial for fabricating components used in large structures and assemblies.

Efficiency and Productivity

• High-Speed Operations: The machine is designed for high-speed bending operations, with rapid approach and return speeds that minimize cycle times. This efficiency boosts overall productivity, enabling manufacturers to meet tight production schedules.
• Automatic Crowning System: The integrated automatic crowning system compensates for deflection during the bending process, ensuring uniform angle accuracy across the entire length of the workpiece. This feature eliminates the need for manual shimming and adjustments, saving time and enhancing consistency.

Durability and Robust Construction

• Sturdy Frame: The ERMAKSAN SPEED-BEND PRO 12 is built with a robust frame designed to withstand high stress and heavy loads. The frame’s rigidity minimizes deflection and ensures long-term accuracy and reliability.
• High-Quality Components: The use of high-quality components, including precision-machined parts and durable hydraulic systems, contributes to the machine’s longevity and dependable performance. This reliability reduces maintenance costs and downtime.

Safety Features

• Comprehensive Safety Systems: The press brake is equipped with various safety features, including light curtains, safety guards, and emergency stop buttons. These systems protect operators from potential hazards and ensure compliance with safety regulations.
• CE Certification: The machine often comes with CE certification, indicating that it meets stringent European safety standards. This certification provides customers with confidence in the machine’s safety and quality.

User-Friendly Interface

• Intuitive Controls: The CNC controllers feature intuitive touchscreens and user-friendly interfaces that simplify operation and programming. Even complex bending tasks can be programmed and executed with ease, reducing the learning curve for operators.
• Real-Time Diagnostics: The controllers provide real-time diagnostics and troubleshooting information, helping operators identify and resolve issues quickly. This feature enhances operational efficiency and minimizes downtime.

After-Sales Support and Training

• Comprehensive Support: ERMAKSAN offers comprehensive after-sales support, including training, maintenance services, and readily available spare parts. This support network ensures that customers can maximize the machine’s performance and longevity.
• Training Programs: The company provides training programs for operators, ensuring they are proficient in using the machine and its advanced features. This training helps businesses get the most out of their investment and maintain high productivity levels.

Environmental Considerations

• Energy Efficiency: The hydraulic system is designed to be energy-efficient, reducing power consumption and operating costs. This efficiency is achieved through advanced hydraulic components and intelligent control algorithms that optimize energy usage.
• Eco-Friendly Fluids: The use of environmentally friendly hydraulic fluids and proper disposal practices minimizes the machine’s environmental impact. ERMAKSAN’s commitment to sustainability aligns with the growing demand for eco-friendly manufacturing solutions.

Conclusion

The ERMAKSAN SPEED-BEND PRO 12 3X242 SYNCHRONIZED Hydraulic Press Brake 192 T is preferred by customers due to its precision, versatility, high bending capacity, and advanced features. Its synchronized hydraulic system, high-resolution encoders, and multi-axis CNC control ensure accurate and efficient bending operations. The machine’s robust construction, user-friendly interface, and comprehensive safety features further enhance its appeal. Additionally, the support and training provided by ERMAKSAN ensure that customers can fully leverage the machine’s capabilities, making it a valuable investment for various industrial applications.

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