Customers prefer the HWACHEON T2 1T YMC CNC Turning Center Machine for a multitude of reasons, including its advanced technological features, superior precision, robust construction, and exceptional versatility. Below is a comprehensive explanation that delves into the technical specifications, features, and operational advantages that make this machine highly favored in the industry.

Overview and Applications

The HWACHEON T2 1T YMC CNC Turning Center is designed to meet the rigorous demands of modern machining environments. It is particularly suitable for industries such as automotive, aerospace, medical devices, and general manufacturing, where precision, efficiency, and flexibility are paramount. The machine excels in producing high-precision components with complex geometries, including shafts, gears, and other cylindrical parts.

Technical Specifications

Spindle Performance

• Spindle Speed: The T2 1T YMC boasts a maximum spindle speed of 4,000 RPM, enabling high-speed machining for a variety of materials, from aluminum to tough alloys. The high spindle speed allows for improved surface finishes and reduced cycle times.
• Spindle Motor Power: Equipped with a powerful 15 kW spindle motor, the machine delivers substantial torque, which is essential for heavy-duty cutting and maintaining consistent performance across different machining conditions.
• Spindle Bore: The spindle bore diameter is 65 mm, accommodating a wide range of workpiece sizes and allowing for the machining of longer parts with ease.

Axis Configuration and Travel

• Y-Axis Travel: The inclusion of a Y-axis with a travel of ±40 mm is a standout feature. This additional axis allows for off-center milling, drilling, and tapping operations, enhancing the machine’s capability to produce complex parts in a single setup.
• X-Axis and Z-Axis Travel: The X-axis travel is 230 mm, and the Z-axis travel is 570 mm, providing ample space for machining a variety of workpieces. The generous travel distances in these axes contribute to the machine’s versatility and ability to handle large components.
• Rapid Traverse Rate: With rapid traverse rates of 24 m/min in the X and Z axes, and 10 m/min in the Y-axis, the T2 1T YMC ensures quick positioning and reduced non-cutting time, leading to higher productivity.

Turret and Tooling

• Turret Configuration: The machine features a 12-station turret, allowing for the accommodation of multiple tools and reducing the need for frequent tool changes. This capability is critical for complex machining tasks that require various tools for different operations.
• Live Tooling: The presence of live tooling capability in the turret enhances the machine’s flexibility, enabling it to perform milling, drilling, and tapping operations without the need for secondary setups. This feature significantly streamlines the machining process and improves throughput.

Control System

• CNC Control: The HWACHEON T2 1T YMC is equipped with the FANUC 0i-TF Plus CNC control system, renowned for its reliability and user-friendly interface. The control system supports advanced programming functions, real-time monitoring, and comprehensive diagnostic tools.
• Graphical User Interface (GUI): The GUI simplifies programming and operation, providing operators with visual aids and step-by-step guidance. This ease of use reduces the learning curve and minimizes the risk of programming errors.

Precision and Stability

• Box Guideways: The machine is built with hardened box guideways for the X, Y, and Z axes, providing exceptional rigidity and damping characteristics. Box guideways are crucial for maintaining high precision and surface finish, especially during heavy cutting operations.
• Thermal Stability: HWACHEON’s proprietary Oil Jet Cooling system for the spindle and thermally symmetrical design ensure minimal thermal deformation, maintaining accuracy even during long machining cycles.

Safety and Ergonomics

• Enclosure and Safety Features: The T2 1T YMC comes with a fully enclosed splash guard, protecting the operator from chips and coolant. Safety interlocks and emergency stop buttons are strategically placed to enhance operator safety.
• Ergonomic Design: The machine’s design prioritizes operator comfort, with easy access to the work area, control panel, and maintenance points. This ergonomic consideration improves operator efficiency and reduces fatigue during long shifts.

Operational Advantages

High Precision and Accuracy

• The combination of advanced spindle technology, robust guideways, and precise axis control ensures that the HWACHEON T2 1T YMC delivers high-precision machining. This accuracy is critical for producing components that meet stringent tolerances and quality standards.

Enhanced Productivity

• The machine’s high spindle speed, rapid traverse rates, and live tooling capabilities contribute to significantly reduced cycle times and increased throughput. This productivity gain is essential for meeting tight production schedules and increasing overall efficiency.

Versatility and Flexibility

• The Y-axis capability, along with the 12-station turret and live tooling, provides unmatched versatility, allowing the T2 1T YMC to perform a wide range of operations in a single setup. This flexibility reduces setup times and minimizes the need for multiple machines or secondary operations.

Reliability and Durability

• Built with high-quality materials and precision engineering, the T2 1T YMC offers exceptional durability and reliability. The machine is designed to withstand the demands of continuous production environments, ensuring long-term performance with minimal maintenance.

User-Friendly Operation

• The advanced FANUC control system and graphical user interface make the machine easy to program and operate, even for less experienced operators. This user-friendliness reduces the learning curve and enhances overall operational efficiency.

Conclusion

The HWACHEON T2 1T YMC CNC Turning Center Machine stands out as a preferred choice for customers due to its advanced technical features, robust construction, and exceptional performance. Its high spindle speed, powerful motor, versatile axis configuration, and user-friendly control system make it suitable for a wide range of machining applications. The machine’s precision, productivity, flexibility, and reliability ensure that it meets the demanding needs of modern manufacturing environments, providing consistent high-quality results and maximizing operational efficiency.

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