Technical Advantages

Ultimate Flexibility

1. Versatile Machining Capabilities:
   • Multiple Operations: The elumatec SBZ 628 Profile Machining Center can perform a variety of operations, including milling, drilling, tapping, and sawing, on aluminum profiles, all within a single machine. This versatility reduces the need for multiple setups and machines.
   • Complex Geometries: Capable of handling complex geometries and intricate designs, making it suitable for a wide range of applications in metal construction and industrial manufacturing.
2. Advanced CNC Control:
   • Precision: The CNC control system ensures high precision and repeatability in machining processes. This is critical for maintaining tight tolerances and achieving consistent quality across production batches.
   • Programmability: Operators can program specific machining operations tailored to different profiles and applications, enhancing the machine’s adaptability to various projects.
3. Automated Length Cutting:
   • Accuracy: Integrated length cutting capabilities ensure precise cuts to specified lengths, reducing material waste and ensuring components fit accurately in their final assemblies.
   • Speed: Automated cutting reduces cycle times compared to manual methods, increasing overall productivity.
4. Profile Handling:
   • Large Working Area: The machine can handle long aluminum profiles, accommodating a wide range of lengths and sizes required in construction and industrial applications.
   • Profile Clamping: Advanced clamping systems securely hold profiles in place during machining, minimizing vibration and ensuring precise operations.
5. Tooling System:
   • Automatic Tool Changer: The automatic tool changer allows for quick and seamless transitions between different machining operations, minimizing downtime and increasing efficiency.
   • Tool Management: The machine can store and manage a variety of tools, enabling it to handle diverse machining tasks without frequent tool changes.
6. Integrated Software:
   • User-Friendly Interface: Intuitive software interface allows operators to easily program and monitor machining processes, reducing the learning curve and enhancing productivity.
   • Simulation and Optimization: Integrated software tools for process simulation and optimization help in planning and executing machining operations more efficiently.

Financial Advantages

1. Cost-Effectiveness:
   • Reduced Capital Investment: By combining multiple machining and cutting operations into a single machine, the elumatec SBZ 628 eliminates the need for investing in multiple standalone machines.
   • Lower Operational Costs: Fewer machines mean reduced floor space requirements, lower maintenance costs, and decreased energy consumption.
2. Increased Productivity:
   • Higher Throughput: The ability to perform multiple operations in a single setup significantly reduces cycle times and increases overall production rates.
   • Reduced Setup Time: Quick and easy setup procedures, along with automated tool changing, minimize downtime between different jobs.
3. Material Efficiency:
   • Minimized Waste: Precise length cutting and optimized material usage reduce waste, resulting in cost savings on raw materials.
   • Optimal Utilization: The machine’s ability to handle long profiles efficiently ensures that materials are used to their fullest potential, reducing offcuts and scrap.
4. Quality and Consistency:
   • Reduced Rework: High precision and repeatability mean fewer defects and less rework, leading to cost savings and faster project completion.
   • Consistent Output: Consistent machining quality ensures that all components meet required specifications, enhancing the reliability of the final product.
5. Scalability:
   • Flexible Production: The machine can easily adapt to different production volumes and types of projects, making it suitable for both small-batch and high-volume production runs.
   • Future-Proofing: The versatility and advanced capabilities of the machine ensure it remains relevant and valuable even as production needs evolve.
6. Return on Investment (ROI):
   • Quick Payback Period: The combined benefits of increased productivity, reduced operational costs, and material efficiency contribute to a quick return on investment.
   • Long-Term Savings: Durable construction and reliable performance ensure long-term savings on maintenance and replacement costs.

Customer Preferences

1. Enhanced Capability for Metal Construction and Industrial Applications:
   • Broad Application Range: The elumatec SBZ 628 can handle diverse applications, from curtain wall profiles in building construction to specialized components in industrial machinery.
   • Adaptability: Its ability to work with different aluminum profiles and perform a variety of machining tasks makes it highly adaptable to customer needs.
2. Operational Efficiency:
   • Integrated Solutions: Customers appreciate the machine’s ability to integrate various machining operations, simplifying the production process and reducing complexity.
   • Ease of Use: The user-friendly software and intuitive controls make it easier for operators to manage and execute complex machining tasks.
3. Quality Assurance:
   • High Precision: Consistent quality and precision are crucial for meeting industry standards and customer specifications, ensuring that products meet or exceed expectations.
   • Reliability: The machine’s robust construction and advanced features ensure reliable performance, minimizing downtime and enhancing overall productivity.
4. Support and Service:
   • Manufacturer Support: elumatec provides excellent customer support, training, and maintenance services, helping customers maximize the machine’s potential and longevity.
   • Comprehensive Training: Training programs ensure that operators are well-versed in using the machine, reducing the risk of errors and increasing efficiency.

Conclusion

Customers prefer the elumatec SBZ 628 Profile Machining Center series because it offers unparalleled flexibility, precision, and efficiency in machining and length cutting of aluminum profiles. The machine’s advanced technical capabilities, combined with significant financial benefits, make it a valuable asset for metal construction and industrial applications. Its ability to handle complex tasks, reduce operational costs, and ensure consistent quality aligns with the needs of modern manufacturing environments, driving its popularity among customers seeking to enhance their production processes and achieve superior results.

The SBZ 628 series offers ultimate flexibility in both machining and length cutting of aluminium profiles for metal construction and industrial applications. Its production reliability, speed, cost-effectiveness and impressive versatility make the flexible profile machining centre the perfect all-rounder. It allows fully automatic machining of various profile types, such as for windows, doors and curtain walls, using up to eight routing units that can operate freely on the profile cross-section in coordination with innovations such as travelling clamps and pivoting grippers.

SBZ 628 S: pass-through system for windows, doors and curtain walls

• Four spindles for routing or drilling
• Separating cuts from -45° to 90° (lead cut), from 90° to 45° (end cut) continuously adjustable

Machine configuration

• Left loading magazine for automatic production processes
• The routing spindles can be positioned continuously over 360° on the profile bar for machining profiles in various clamping situations
• A generously dimensioned noise abatement enclosure and the easy-access controls and maintenance elements simplify operation
• Machined profiles are placed gently onto the unloading magazine
• Versions customized to meet specific customer requirements can be designed upon request

Options

• Bar lengths up to 10,500 mm
• Expansion options for outfeed of up to 6,000 mm/8,000 mm
• Additional arms in the infeed
• Rotary gripper
• Label printer
• Vapour extractor
• Air conditioner, control cabinet for ambient temperature <35 °C
• Tools
• Saw blades

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