18/07/2024 By admin Off

Why do Customers prefer using HS-Group GmbH SIGMET 2000V Vacuum Coating System Metallizer Deko / 3D Batch Coater that applies coats even to the most complex 3D molded parts while meeting the demands of exact, precise quality and flexibility?

Customers prefer using the HS-Group GmbH SIGMET 2000V Vacuum Coating System Metallizer Deko / 3D Batch Coater for several compelling reasons:

  1. Complex 3D Part Coating: The SIGMET 2000V is specifically designed to handle complex 3D molded parts, ensuring that even intricate shapes receive uniform and thorough coatings. This capability is crucial for industries requiring precise and consistent finishes on detailed components.
  2. High Precision and Quality: The system meets the highest standards of exactness and precision. This is vital for applications where even minor deviations in coating thickness or uniformity can affect the performance or appearance of the final product.
  3. Flexibility: The SIGMET 2000V offers exceptional flexibility in terms of the types of coatings it can apply and the range of substrates it can handle. This makes it suitable for a wide variety of industries and applications, from electronics to automotive parts.
  4. Advanced Technology: The system incorporates state-of-the-art vacuum deposition technology, which ensures superior adhesion and durability of the coatings. This results in longer-lasting finishes that can withstand rigorous use and environmental conditions.
  5. Batch Processing Efficiency: Capable of processing multiple items in a single batch, the SIGMET 2000V improves productivity and reduces processing time. This efficiency is a significant advantage for manufacturers looking to scale up production without compromising quality.
  6. Energy and Cost Efficiency: The system is designed to be energy-efficient, which lowers operational costs. Additionally, its ability to process batches reduces the per-unit cost of coating, making it a cost-effective solution for high-volume production.
  7. Versatile Coating Options: Customers can apply a variety of metallic coatings, such as aluminum, gold, silver, and other metals, tailored to specific needs. This versatility allows businesses to meet diverse customer demands and market requirements.
  8. Robust and Reliable: HS-Group GmbH is known for producing robust and reliable equipment. The SIGMET 2000V’s build quality and dependable performance minimize downtime and maintenance costs, ensuring consistent production output.
  9. Enhanced Aesthetics and Functionality: The coatings provided by the SIGMET 2000V not only enhance the aesthetic appeal of products but also improve their functional properties, such as corrosion resistance, electrical conductivity, and surface hardness.
  10. Customer Support and Service: HS-Group GmbH offers excellent customer support and service, which is crucial for maintaining operational efficiency and addressing any technical issues promptly.

Overall, the HS-Group GmbH SIGMET 2000V Vacuum Coating System Metallizer Deko / 3D Batch Coater is preferred by customers due to its ability to deliver high-quality, precise coatings on complex 3D parts while offering flexibility, efficiency, and reliability.

Features

  • Double door arrangement for high productivity
  • Precise drive system
  • Planetary drive for homogeneous coating
  • Vertical arrangement of the substrate holders
  • Substrate holder only supported on one side (no cage)
  • Modular and very flexible design
  • Glow pre-treatment using AC or DC
  • Glow pre-treatment using MF (40 Hz)
  • Recipe management and process visualization
  • Data management for process documentation
  • Combined divisions of the planetary drive possible
  • Effective height of the substrate holder 1,800 mm
  • Base coat – PECVD process
  • Top Coat (protective coat) – PECVD process
  • Highly effective and fast vacuum system
  • Remote control maintenance

Typical applications

  • Automotive – interior and exterior
  • Cosmetics
  • Household appliances and furniture
  • Glass and bottles
  • Decorative items
  • Lighting system

HS-Group GmbH SIGMET 2000V – Technical Data

CHAMBER DIAMETER2000 mm
WEIGHT PER SUBSTRATE HOLDER50 kg
SUBSTRATE HOLDER ORIENTATIONvertical
NO. OF SUBSTRATE HOLDERS1 / 4 / 6 / 7 / 8 / 10 holders
USABLE DIAMETER950 / 610 / 550 / 507 / 432 / 377 mm
USABLE HEIGHT1800 mm
PLASMA PRE-TREATMENTDC / MF – glowing
ULTIMATE VACUUM< 2 x 10^-6 mbar
DRIVE SPEED1 … 10 U/min
NO. OF EVAPORATORS25 evaporators
EVAPORATOR POWER20 kW
BATCH TIME15 – 25 min
LAYERSPECVD Base Coat / Aluminum / SiOx / PECVD Top Coat
COATING SOURCETungsten filament or sputter magnetron
NO. OF DOORS2 doors
POWER CONSUMPTION78 kW
DIMENSIONS (L X W X H)8200 x 7100 x 3250 mm

* Other machine sizes and specifications on request

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