Why do Customers prefer using Mazak Quick Turn 350MSY Turn-Mill Turning Center with Multi-Tasking capability machine made in Japan?
The Mazak Quick Turn 350MSY Turn-Mill Turning Center with Multi-Tasking capability is preferred by customers for several technical, financial, and operational reasons. Here’s an in-depth look at these factors:
Technical Advantages
- Multi-Tasking Capability:
- The Mazak Quick Turn 350MSY integrates both turning and milling operations in a single setup, reducing the need for multiple machines and setups. This enhances precision and reduces cumulative errors.
- High Precision and Accuracy:
- Mazak machines are known for their high precision and rigidity. The 350MSY model, with its robust construction and advanced spindle technology, ensures tight tolerances and superior surface finishes.
- Advanced Control Systems:
- Equipped with the Mazatrol SmoothG CNC control, the machine offers intuitive programming, high-speed processing, and advanced functionalities like real-time tool path monitoring and collision avoidance.
- Y-Axis Capability:
- The Y-axis functionality allows for off-center milling, drilling, and tapping operations, increasing the versatility and range of machining processes that can be performed on a single machine.
- Sub-Spindle and Live Tooling:
- The sub-spindle enables simultaneous front and back-end machining, while live tooling allows for complex part geometries, reducing the overall machining time and increasing productivity.
- Durability and Reliability:
- Made in Japan, Mazak machines are renowned for their high build quality, durability, and reliability, ensuring long-term performance and reduced downtime.
Financial Benefits
- Reduced Capital Expenditure:
- By combining turning and milling operations into one machine, the need for multiple machines is eliminated, reducing the initial capital investment required for setting up a machining process.
- Lower Operating Costs:
- Consolidation of multiple processes into a single machine reduces the need for multiple operators, saves on floor space, and lowers energy consumption.
- Increased Throughput and Efficiency:
- The ability to perform multiple operations in one setup reduces cycle times, increases part throughput, and enhances overall shop efficiency, leading to higher productivity and profitability.
- Reduced Setup and Changeover Time:
- Multi-tasking capabilities mean fewer setups and changeovers, reducing non-productive time and allowing for quicker response to customer orders and changes in production schedules.
- Higher ROI:
- The combination of increased productivity, reduced downtime, and lower operational costs results in a higher return on investment (ROI) for the machine over its lifecycle.
Operational Advantages
- Flexibility in Production:
- The Mazak Quick Turn 350MSY’s ability to handle a variety of complex machining tasks makes it suitable for both small batch and high-volume production, providing flexibility to adapt to different manufacturing requirements.
- Enhanced Quality Control:
- Performing multiple operations in a single setup reduces the handling and transfer of parts, minimizing the risk of damage and maintaining consistent quality throughout the production process.
- User-Friendly Interface:
- The Mazatrol SmoothG control system is designed for ease of use, reducing the learning curve for operators and minimizing the potential for programming errors.
- Support and Service:
- Mazak provides comprehensive support and service, including training, maintenance, and software updates, ensuring that customers can maximize the machine’s potential and minimize downtime.
Mazak Quick Turn 350MSY SPECIFICATION | BED LENGTH – 26 IN | BED LENGTH – 60 IN | |
---|---|---|---|
Capacity | Maximum Swing | 29.50 in / 750 mm | 29.50 in / 750 mm |
Maximum Machining Diameter | 16.540 in / 420 mm | 16.540 in / 420 mm | |
Maximum Bar Work Capacity | 4.0 in / 102 mm | 4.0 in / 102 mm | |
Maximum Machining Length | 23.800 in / 603 mm | 62.720 in / 1538 mm | |
Main Spindle | Chuck Size | 12 in | 12 in |
Maximum Speed | 4000 rpm | 4000 rpm | |
Motor Output (30 minute rating) | 40.0 hp / 30 kw | 40.0 hp / 30 kw | |
Second Spindle | Chuck Size | 10 in | 10 in |
Maximum Speed | 4000 rpm | 4000 rpm | |
Motor Output (30 minute rating) | 35.0 hp / 26 kw | 35.0 hp / 26 kw | |
Turret (Upper) | Number of Tools | 12 | 12 |
Maximum Speed | 6000 rpm | 6000 rpm | |
Motor Output (1 minute rating) | 10.0 hp / 8 kw | 10.0 hp / 8 kw | |
Feed Axes | Travel (X Axis) | 11.00 in / 280 mm | 11.00 in / 280 mm |
Travel (Y Axis) | 6.00 in / 150 mm | 6.00 in / 150 mm | |
Travel (Z Axis) | 26.39 in / 670 mm | 63.12 in / 1603 mm | |
Travel (W Axis) | 26.63 in / 650 mm | 62.25 in / 1585 mm |
Conclusion
The Mazak Quick Turn 350MSY Turn-Mill Turning Center with Multi-Tasking capability offers significant technical, financial, and operational advantages. Its precision, versatility, and efficiency make it a preferred choice for manufacturers seeking to optimize their machining processes and achieve higher productivity and profitability. The machine’s advanced features and robust construction, combined with the reputation of Japanese manufacturing excellence, further enhance its appeal to customers.