Customers prefer using the ROTTLER H85AXY CNC Vertical Cylinder & Liner Honing Machine for several reasons related to its technical capabilities and financial benefits. Here’s a detailed explanation:

Technical Reasons

1. Precision and Consistency:
   • The ROTTLER H85AXY is renowned for its ability to produce highly precise and consistent cylinder and liner surfaces. Its advanced CNC control system ensures that every honing operation meets exact specifications, which is critical for high-performance engines.
2. Advanced Honing Technology:
   • The machine utilizes advanced honing technology, including diamond and CBN abrasives, which provide superior surface finishes and improve the longevity of engine components. This technology ensures optimal engine performance and efficiency.
3. Versatility:
   • The H85AXY is capable of honing a wide range of cylinder sizes and liner types, making it suitable for various applications, from automotive to heavy-duty industrial engines. This versatility is a significant advantage for customers with diverse needs.
4. Automated and User-Friendly Operation:
   • The CNC control system allows for automated operations, reducing the need for manual intervention. The machine’s user-friendly interface simplifies programming and operation, increasing productivity and reducing the learning curve for operators.
5. Enhanced Performance Features:
   • Features like automatic bore positioning, precision measuring systems, and real-time monitoring contribute to the machine’s high performance. These features ensure that honing is performed accurately and efficiently, reducing cycle times and improving throughput.
6. Durability and Reliability:
   • Built with high-quality components and robust construction, the ROTTLER H85AXY offers exceptional durability and reliability. It is designed to withstand the rigors of continuous operation, ensuring long-term performance with minimal downtime.

Financial Reasons

1. Cost Efficiency:
   • While the initial investment for the ROTTLER H85AXY may be substantial, its long-term cost efficiency is significant. The machine’s high productivity and low maintenance requirements contribute to reduced overall operational costs.
2. Increased Productivity:
   • The machine’s ability to perform rapid and precise honing operations translates to higher production volumes. This increased throughput can lead to greater revenue potential and a quicker return on investment (ROI).
3. Reduced Labor Costs:
   • The high level of automation reduces the need for skilled labor, leading to lower labor costs. The machine’s user-friendly interface and automated features allow for less experienced operators to achieve high-quality results.
4. Lower Maintenance Costs:
   • The robust design and use of high-quality components result in lower maintenance requirements and costs. The machine’s reliability reduces the frequency of repairs and associated downtime, contributing to overall cost savings.
5. Material Savings:
   • The precision and consistency of the H85AXY minimize material waste. High-quality honing means fewer defects and rework, optimizing material usage and reducing costs.
6. High Resale Value:
   • Machines from ROTTLER are known for their longevity and reliability, ensuring a high resale value. Businesses can recover a significant portion of their investment if they decide to upgrade or sell the machine in the future.

Conclusion

Customers prefer the ROTTLER H85AXY CNC Vertical Cylinder & Liner Honing Machine for its superior technical capabilities, including precision, advanced honing technology, versatility, automated operation, enhanced performance features, and durability. Financially, the machine offers cost efficiency, increased productivity, reduced labor and maintenance costs, material savings, and high resale value. These factors make the H85AXY a valuable investment for companies involved in engine component manufacturing and honing operations.

The H85AXY CNC Vertical Honing Machine includes automated features that help to increase productivity while maintaining a competitive, affordable price. Automatic hole-to-hole software and optional auto rotate fixtures allow the H85AXY unit to thone a complete V block unattended. Likewise, two opposed engine blocks, such as Subaru, can be honed at once. The fixture automatically rotates the blocks so coolant drains out, ready for unloading and loading the next block.

Special Version High Production Machine that can move automatically in both X and Y axis for automatic honing offset cylinder blocks and parts. This feature allows use of optional programmable roll over fixture to be able to hone a complete V block automatically – unattended! Includes feature to drain coolant out of block at end of cycle. Automatic Lower Crash Protection System Many Engine Blocks have interference in the lower area of the bores and can damage honing stones and holders. Everytime the H85X starts honing a cylinder, the machine will check bores for interference avoiding potential damage to honing stones and holders. Variances in lower bores are common. Rottler H85X Control senses lower bore interference prior to rotation and stroking stroking motion starting at full power, eliminating any stone or holder damage.

Standard Equipment

• Automatic Lower Crash Protection System – every time cycle start is activated, the machine will check that the stones will not interfere with lower bore before starting rotation and stroking preventing stone and stone holder damage.
• Spindle Taper with Quick Change System – change hone heads in seconds without any wrenches
• Automatic Honing Stone retract at End of Cycle – the machine will automatically retract the stones during last stroke so that the stones do not leave any scratches or marks in the bore.
• Automatic Cross Hatch Angle System – the machine will automatically adjust parameters to programmed cross hatch angle and finish the bore to programmed angle.
• Automatic Roughing and Finishing Load Sensing System – machine short strokes or dwells anywhere it senses a tight area.
• Electronic Hand Wheel for lowering hone head into each bore
• Automatic Stone Feed-out System – once hone head is positioned in the bore, the machine automatically expands stones and rotates slowly before starting hone cycle
• Automatic Plateau Brush Finish Program – the machine automatically expands plateau brushes to programmed load and counts down number of plateau strokes, then withdraws the brushes and retracts to the clearance position.
• Control and programming through 15″ (400mm) CNC Touch Screen Control
• Precision Display in .0001″ (.002mm) resolution
• Industrial PC with Windows Operating System
• USB Flash Drive and port for file transfer
• Remote training, service and support via internet connection to machine (required)
• Operation in either American or Metric systems
• Horizontal Movement (X Axis) – Left and Right Direction – 38″ (965mm) – movement is on linear slidways and is powered by servo motor
• Horizontal Movement (Y Axis) – Front and Back Direction – 3″ (75mm) – movement is on linear slideways and is powered by servo motor.
• Vertical Movement (Z Axis) – Up and Down – 19″ (483mm)
• Stroking System – CNC SERVO Controlled High Pitch Ball Screw System
• Infinitely Variable Stroke Speed Control – Variable from 0 to 1500IPM (38m/min)
• Rapid Stroke System Acceleration – 250in/sec (6.35m/sec)
• Spindle Rotation System – CNC SERVO Controlled High Torque Spindle Rotation System – 44 ft.lbs (60NM)
• Infinitely Variable Spindle RPM Control – Variable from 0 to 400RPM
• (2) Stone Trays for up to 6 stone holder sets with built-in Dial Bore Gage Holder
• Hone Head Storage Rack for up to 5 Hone Heads
• Coolant System – Large Capacity coolant tank 70 Gal (265 Liter) – tank is located under the machine on wheels and is removable for servicing from front or rear of machine
• Magnetic system for primary filtering inside coolant tank. Magnets are removable for easy tank cleaning once tank is removed from under the machine
• Lifetime Magnetic Canister Filter System includes tools for cleaning filter.
• Replacable Cartridge Canister Filter System. Dual Gradient 50-5 Micron replacement filter cartridge keeps coolant and cabinet clean. Filter Cartridge 514-2-42C
• Machine Cabinet finished in Baked Enamel Power Coated for easy cleaning and appearance
• Operation, Programming and Spare Parts Manual – Digital
• Paint Color Code: RAL9002 (Grey White)
• Electrical requirements: 208/240V, 30A, 50/60Hz, 3Ph 
• Shipping weight 2300 lbs. (1,043 kg)
• Shipping dimensions: 60 X 72 X 93″ H (1524 X 2210 X 2337mm) 
• Prices (US Funds) FOB – EXW, Kent, Washington, USA

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